Company Background
Established in 2003, the major airbag manufacturer is located in Zhejiang Province, China. The company has around 700 workers and mainly produces car airbags. Its largest customer is Toyota.
The problem
The factory suffered frequent equipment failures, leading to instability that caused disruptions in the production line. Not only did these issues result in downtime and costly repairs, but they also severely affected the efficiency of the supply chain, causing delays in delivery schedules.
Solution
The company adopted the OSHIMA J3 Automatic Spreading Machine. This machine is capable of handling multiple rolls of non-woven fabric, each weighing up to 300 kilograms, doubling the production efficiency compared to the previous equipment. The introduction of this machine significantly reduced the rate of malfunctions, eliminating delays and financial losses associated with equipment downtime.
Results
The utilization of the new machine substantially enhanced production efficiency and product quality, boosting the company's ability to serve key clients such as Toyota and improving the overall reliability of the supply chain.
