Machines are making garment manufacturing more accurate and efficient when human error can’t be risked
Automation now touches almost all areas of the garment industry, from production to pickup. Inditex Group’s Zara, the world’s largest clothing brand, made headlines in 2018 when it introduced robots into its stores. These robots find and deliver a customer’s order when they come to pick it up in store after ordering online.
The importance of automation in the garment industry goes beyond newsworthy items like this, however. In fact, automated technology is a bigger deal behind the scenes, where it’s quietly transforming the way we make clothes. Fabric spreading, cutting, and fusing machines are critical for medium- to large-scale garment factories because these processes require the majority of physical labor. In this article, we’ll explain how automated machinery is improving efficiency, accuracy, and sustainability across the production line.
Fabric spreading machines surpass manual labor with increased speed and efficiency.
Equipment for automatic fabric spreading has a number of advantages over manual spreading. It reduces the number of people needed during the spreading process. Two people must pull on each side of the fabric to ensure that it is spread out evenly and has no folds or twists. This frees the other workers to do other tasks or lets them use their labor more flexibly.
A fabric-spreading machine improves the spreading process's speed and efficiency while lowering the number of personnel required. The machine spreads the fabric more faster than humans, resulting in a far faster overall manufacturing process. As a result, better productivity and cheaper pricing may benefit the apparel business.
The use of an automatic fabric-spreading machine lowers the risk of worker injury. Workers must stand at a table and tug on the fabric, which can cause strain and damage over time. Workers are relieved of this physically difficult activity when the machine handles the spreading operation, reducing the risk of injury and improving working conditions.
The multi-roll woven fabric spreading machine, capable of concurrently spreading out six or more rolls of fabric, is the most cutting-edge invention compare to single fabric layering. The heavy-duty multi-roll woven spreading machine is ideals for use with protective clothing, PPE items and larger woven material. The efficiency of this machine is increased by a factor of six.
The newest spreader on the market has automatic work order sheet entry, report generation, and remote production monitoring capabilities, so front-line employees no longer need to manually create work orders and real-time production progress control is possible.
Using an autonomous fabric-spreading machine has lower labor costs, more speed and efficiency, and better working conditions.
Fabric cutting machines ensure fabrics are cut to design every time
After fabric spreading comes fabric cutting, where the shapes required by garment designs are cut out of spread fabrics. This is an important stage of production, as garments made from miscut fabrics will be poorly shaped or unwearable. When a cutting job is way off the mark, manufacturers have no choice but to scrap the miscut fabrics and start fresh.
When cutting is done manually, a factory worker follows an outline drawn or overlaid on the top fabric layer. This approach may be fine for low-output manufacturers, but it’s far too slow to meet the needs of a large supplier. Plus, it comes with a high chance of human error, since it’s easy for workers to cut off the lines by mistake and waste perfectly good fabric. Moreover, workers risk cutting themselves by accident, especially if they’re tired after a long day. This makes manual cutting a liability for manufacturers.
Unlike manual ones, automatic cutting machines can cut through multiple layers of fabric with greater speed and accuracy. Automatic blade sharpening on cutting machinery assures precision and quality even when cutting massive volumes of fabric. The working environment is improved by automated cutting because it reduces the amount of physically taxing and ineffective work that employees must undertake.
The greatest advantage of an automatic cutting machine is its capacity to integrate and connect data, which provides added value and development possibilities once the factory is ready for digital transformation.
The Ultimate Fabric Fusion Solution: Unlocking Quality, Speed, and Versatility
Fabric fusing machines play an important role in the garment machinery industry as they are responsible for bonding two or more layers of fabric together. This is a crucial step in garment manufacturing, as it ensures that the garment has the desired shape, stability, and durability.
Fabric fusing machines use heat and pressure to fuse different layers of fabric together, often using a layer of adhesive material known as interfacing. This process creates a strong bond between the fabrics, which can be used to create collars, cuffs, pockets, waistbands, and other parts of a garment that require stability and shape.
Automatic fabric fusing machines are revolutionizing the garment industry by streamlining production, improving quality, and cutting costs. Unlike manual fabric fusing, automatic machines use precise temperature and pressure controls to ensure consistent and accurate results every time. This leads to a number of benefits for factory production.
Overall, fabric fusing machines are a key component of garment machinery, automatic fabric fusing machines offer numerous advantages over manual fusing, including speed, precision, consistency, and cost-effectiveness. Factories can improve their production processes, reduce costs, and produce higher-quality garments that meet consumer demands.
Conclusion
Automated machinery has transformed the garment industry by improving efficiency, accuracy, and sustainability across all stages of the production line. By reducing personnel, human error, and fabric wastage, it has minimized costs and order delays while also enhancing worker safety and environmental impact. Automation allows manufacturers to produce higher-quality garments and meet global market demands.
OSHIMA is a prominent supplier of automated garment machinery for practically all stages of production. Contact us today to learn more about how we can assist clothing manufacturers in outfitting their factories with cutting-edge automated machinery.
