Fabric fusing is an important part of the garment production process. It involves attaching an interlining between parts of the garment fabric for increased strength and shape retention.
What is Fabric Fusing Machine?
During fabric fusing, an adhesive resin is applied to one side of the interlining, and then bonded to another piece of fabric by applying heat and pressure. The resin solidifies as it cools, strengthening the bond between the two parts. The fusing process replaces the traditional method of sewing fabric parts and interlinings together for most fabric types.
Why Fabric Fusing Machines are Indispensable
Fabric fusing machines are important in garment production for their ability to boost productivity. They provide a consistent and efficient means of bonding fabric, essential for industries ranging from fashion to automotive. These machines are specifically designed to apply the exact amount of heat and pressure needed to melt the adhesive resin, ensuring a strong bond without compromising the fabric quality.
Operational Principles of Fabric Fusing Machines
Fabric fusing is most effective when temperature, pressure, and processing time are precisely controlled. To start with, the fabric is laid flat, and the machine is preheated to a specified temperature to avoid shrinkage. The resin-coated interlining is then placed onto the fabric, and the combination is fed into the fusing machine. Then, they are heated and pressed together under predetermined conditions before being set aside to cool, solidifying the adhesive.
Types of Fabric Fusing Techniques
Reverse Fusing: This process is best for little fabric pieces, as it involves placing the interlining resin-side up with the fabric laid over it.
Sandwich Fusing: This technology, which is suitable for continuous fusing machines, fuses four layers together while carefully adjusting heat and pressure.
Double Fusing: Used for clothes that require additional structure, such as jackets and collars, this procedure fuses two types of interlining with fabric, necessitating exact management to eliminate errors.
Understanding Fabric Fusing Defects
Improper temperature and pressure management can lead to defects like strike back and strike through, where the resin seeps through the fabric. These defects underscore the importance of precise control during the fusing process.
Understanding Fabric Fusing Defects
One of the primary challenges in the fabric fusing process is managing the temperature and pressure applied to ensure a strong and even bond without compromising the fabric's quality. Incorrectly controlled conditions can lead to two specific types of fusing defects, namely "strike back" and "strike through." These defects involve the unintended migration of adhesive resin through the fabric and interlining layers, potentially degrading the garment's quality and appearance.
Strike Back: This defect manifests when the resin applied to the interlining permeates through to the back side of the fabric. It is often the result of applying more heat and pressure than necessary, causing the resin to move beyond the interlining and adhere to the back side of the fabric. This can alter the fabric's appearance and texture, possibly affecting the garment's durability and overall wear.
Strike Through: In contrast, strike through occurs when the resin migrates through the interlining and surfaces on the top side of the fabric. This defect arises from excessive heat and pressure settings, forcing the resin to penetrate through the entire fabric thickness, appearing on the front side. Visible marks or stiffness on the fabric surface can detract from the garment's aesthetic appeal and wearer comfort.
Advantages of Fabric Fusing Machines
Precision in Heat and Pressure Application: These machines can be preset for different fabrics, reducing the risk of defects.
Automated Controls: Temperature control and safety features prevent overheating, protecting the fabric.
Increased Production Capacity: Automating the fusing process enhances efficiency, allowing for higher production volumes.
Reduced Labor Costs: Automation minimizes the need for manual labor, reallocating resources to increase productivity.
Conclusion
The OSHIMA company is a leader in fusing machine technology and is known for its high-tech, easy-to-use solutions that make making clothes more efficient and reliable. Our machines are equipped with sophisticated features such as automatic temperature control, comprehensive cooling systems, and rigorous safety measures, all aimed at ensuring flawless fusing results. OSHIMA's unwavering commitment to exceptional after-sales service further ensures minimal downtime, fostering continuous production efficiency across the manufacturing spectrum.
Fabric fusing machines are essential equipment for the garment industry, offering precise and efficient performance that greatly enhances the quality of the final product. When manufacturers have a thorough understanding of the various fusing procedures and strict control over the fusing circumstances, they may significantly limit the possibility of mistakes, increasing production. If you are interested in enhancing your fabric fusing techniques, feel free to contact us today.
